Full Automatic Single Screw Waste Plastics Recycling Granulating Machine
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Features:
Certification:
Spare parts warranty of 24 months
After sales services and maintenance on demand.
Technical Data:
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The ASE 100 compacting and pelletizing system combines function of plasticization and pelletizing to one step, applied in the plastics recycling and pelletizing process. ASE 100 is a reliable and efficiency solution for crushed regrinds or flakes of PE/PP/ABS/PS/HIPS/PC etc.
Final productions produced by ASE 100 are in the form of pellets/ granules, can directly put into the production line for film blowing, pipe extrusion and plastics injection, etc.
Specifications:
Model Name
ASE 100
Recycling Material
Crushed regrinds or flakes of PE/PP/ABS/PS/HIPS/PC etc.
Final Product Shape
Pellets/ Granules
System Composition
Screw loader, single screw extruder, pelletizing device, water cooling unit, dewatering section, conveying blower and production silo
Output Range
260kg/h-350kg/h
Feeding Device
Screw loader (standard)
Screw Diameter
100mm (standard)
Screw material
38CrMoAlA nitride steel( SACM-645), bimetallic ( Optional)
Screw L/D
32/1 (depending on features of recycles)
Barrel's Heating
Ceramic heater or Casting Aluminum heater
Barrel's Cooling
Air cooling through fan blowers
Vacuum Degassing
Double vented degassing (Standard)
Pelletizing Type
Water ring die-face hot pelletizing
Voltage Standard
Depending on project's location
Delivery Time
60 days after order takes effect.
Warranty
13 months since date of bill of lading
Technical Service
Project design, suggestion on factory construction, installation and commissioning
Working steps of ASE 100compacting and pelletizing system
1. Feeding: as standard design, lumps or thick flakes after crushed conveyed into the extruder through screw loader. Motor drives of loading and hauling device cooperate with ABB inverter. Feeding speed of screw loader is fully automatic. 
2. Plasticization and degassing: A specialized single screw extruder applied to gently melt the material. The plastic scraps will be well melted, plasticized in a 32D processing section. With double-zone vacuum degassing system, volatiles such as low molecular and moisture will be removed efficiency, especially suitable to heavy printed film and material with some water content.
3. Melt filtration: a regular single-plate/ piston double-station screen changer or non-stop double-plate/ piston four-station can be installed on head of extruder to present significant filtration performance. The requirements on the filter technology depend heavily on the quality of the input material as well as the planned use of granules.
4. Pelletizing: die-face water ring pelletizing system set as the standard granulating method in ASE system. Self-adjusting pelletizing head for the best granulate quality and long uptime thanks to consistently correct blades pressure. RPM of rotatory blades is automatic based on melt extruding pressure. Advanced dewatering vibration sieve combining with horizontal-type centrifugal dewatering present high performance dried pellets.
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Main technical parameter:
Machinery Size
Data of single screw extruder
Throughout rate(Kg/hr)
Diameter of screw(mm)
L/D
Motor power (Kw)
ASE100
100
32
110
260-350
Advantages of ASE 100 plasticizing and pelletizing system
1. Plasticizing and pelletizing steps in one system, less-labor cost;
2. Higher efficiency feeding, suitable to film, filament, raffia, foaming materials;
3. Higher output and lower energy consumption.
Model
No.
TTAC-07HCWa
TTAC-07HCWa
TTAC-12HCWaS
TTAC-12HCWaS
TTAC-18HCWaS
TTAC-18HCWaS
TTAC-40HCWaS
TTAC-70HCWaS
Type
Horizontal
Vertical
Horizontal
Vertical
Horizontal
Vertical
Horizontal
Horizontal
Cooling capacity
kW
7.00
7.00
12.00
12.00
18.00
18.00
40.00
70.00
Heating capacity
kW
7.70
7.70
13.50
13.50
19.50
19.50
45.00
77.00
Electric Heating
kW
3.00
3.00
4.00
4.00
6.00
6.00
8.00
15.00
Rated cooling power input
W
2550
2550
4150
4150
7000
7000
17500
30200
Rated heating power input
W
2650
2650
4450
4450
8500
8500
18500
31400
Rated cooling current input
A
12.2A
12.2A
7A
7A
11.7A
11.7A
29.5A
51.1A
Rated heating current input
A
12.7A
12.7A
7.5A
7.5A
13.2A
13.2A
31.2A
53.0A
Evaporating side airflow
m3h
1000
1000
2000
2000
3000
3000
5500
5500
Condensing side airflow
m3h
3500
3500
5000
5000
10000
10000
22000
22000
Air pressure
Pa
200
200
200
200
200
200
200
200
Compressor MFG
GMCC
GMCC
PANASONIC
PANASONIC
PANASONIC
PANASONIC
PANASONIC
PANASONIC
Evaporating side Noise
dB(A)
≤40
≤40
≤45
≤45
≤48
≤48
≤52
≤52
Condensing side Noise
dB(A)
≤55
≤55
≤60
≤60
≤65
≤65
≤70
≤72
Net Weight
kg
110
125
180
200
250
260
380
780
Dimension (L x W x
H))
mm
1150×710×820
740*620*1120
1280×930×1000
835*735*1275
1400×1080×980
930*850*1380
2100*1100*1210
2800*2100*1210