The mold industry development space to increase the future of the mold machine market

The modern mold industry has the reputation of "not declining industry." To measure whether a city's industry is developed or not, the first thing to look for is whether the mold industry in this city is developed, and take a close look at the nation's mold-developed cities such as Shanghai, Zhejiang Beicang, Huangyan, Various mold factories in Ningbo, Guangdong Shenzhen, Dongguan and other places have invested in various machining centers, CNC milling machines and precision spark machines in order to make products faster and better. This has greatly increased the number of molds. The production accuracy, but ignored the most fundamental part of a mold manufacturing - flying mode. The flying model remained at the level of the 20th century, namely: small and medium-sized molds were turned by hand, beaten by hand, and large molds were forcibly turned over with various lifting equipment, and were free to fall. This kind of work structure leaves unfinishable wounds and hidden dangers for the finished molds. The vigorous tapping of small and medium-sized molds will have the following consequences:
(1) There will be huge noise and pollute the working environment.
(2) The worker's physical strength is greatly consumed, and various work-related accidents are caused due to the decrease in the worker's physical strength.
(3) As the die of the die is generally made of medium-carbon steel, the steel is soft and the area of ​​the die is large. Strenuous tapping with a copper rod will leave a deep pit on the surface of the die, which seriously affects the die. The appearance quality, and with the different placement of copper rods, red mold mold surface effect is also different, how to correctly determine the right model of Red Dan, which requires workers have considerable experience and basic skills. Because each mold master's experience and judgments are different, it will lead to mold injection products appear to go batch front, lack of glue or multiple glue, both increasing the number of tryouts and mistaken for the normal duration. For large molds, because the man-made mode has not reached the effect of the flying mode, its flying mode process is more complicated and dangerous.
First of all, the mold must be forcibly turned using lifting equipment, and then the mold should be lifted to fly the mold in a free-fall mode. The powerful inertia and impact force generated during the flying mold process are extremely harmful to the lifting equipment, and it is potentially harmful to personnel. The threat is also huge.
In the developed countries of the world, such as the United States and Japan, they have not seen this in the 20th century, and they have produced and manufactured the first generation of flying die products—the traditional platen clamping and clamping machines, and applied them to In the production and manufacturing of molds, some large and medium-sized enterprises in China have also increasingly realized the importance and necessity of replacing the manual tapping and forced rollover with mold clamping machines and remolding machines. Although the traditional platen clamp mold clamping machine has greatly reduced the labor intensity of workers, but the upper mold, pressure plate compaction also waste a lot of time, especially medium and large molds, the first to the template, die feet, The entire template is installed and then placed on the mold clamping machine. Pressing with the pressure plate usually takes more than half a day. In order to better correct this shortcoming, now industry experts apply mold theory and years of practical experience in mold manufacturing, brought together a group of magnetic experts and engineering and technical personnel to make significant technological improvements on the basis of traditional mold clamping machines. A new generation of flying die machinery - electric permanent magnetic chuck locking and closing machine was independently researched and developed using the principle of memory magnetic locking. It adopts electric permanent magnet sucker clamping machine, no need to tighten screws, and horizontal clamping machine can be realized. 0-90 ° flip, vertical mold clamping machine can achieve 0-180 ° flip, can be part of the fly mode (fly A, B board mode), greatly saving the working time, full computer control, man-machine interface operation, the upper mold, It takes only one minute to open the mold, which is simple, fast, safe and reliable. It is the only one in the world that uses a permanent magnetic disk (it can also produce a traditional type of pressure plate locking and clamping machine according to customer needs). Its production has completed the transformation from manual tapping to mechanical operation.

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